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ABB 5SHY3545L0010 3BHB013088R0001: High-Power Integrated Gate-Commutated Thyristor (IGCT) Module
Product Overview
The ABB 5SHY3545L0010 3BHB013088R0001 is a high-power Integrated Gate-Commutated Thyristor (IGCT) module designed for mission-critical applications in industrial power conversion and motor control systems. As part of ABB’s 5SHY series, this module combines the advantages of thyristors and gate-turn-off (GTO) technology, offering 4500 V blocking voltage and 3500 A continuous current capabilities 7. Engineered for efficiency and reliability, the 5SHY3545L0010 3BHB013088R0001 is ideal for high-voltage direct current (HVDC) transmission, medium-voltage drives, and renewable energy systems, where precise control of large power flows is essential.
With 1.5 μs turn-on and turn-off times and 2.5 V on-state voltage drop, the module minimizes switching losses and ensures rapid response to dynamic loads 7. Its integrated gate driver simplifies system design by eliminating external components, while 125°C maximum junction temperature allows operation in harsh environments. The IP20-rated enclosure protects against dust and electromagnetic interference (EMI), making it suitable for oil & gas platforms, chemical plants, and power generation facilities 7.
The 5SHY3545L0010 3BHB013088R0001 leverages ABB’s IGCT technology, which combines the high current-carrying capacity of thyristors with the fast switching of transistors. This hybrid design enables 1000 A peak gate current for reliable commutation and low surge current capability, ensuring stable performance in fault conditions 7. The module’s modular construction supports easy replacement and scalability, reducing downtime and maintenance costs in large-scale installations.
5SHY3545L0010 3BHB013088R0001 3BHE009681R0101 GVC750BE101
Technical Specifications
| Parameter | Specification |
|---|---|
| Product Model | ABB 5SHY3545L0010 3BHB013088R0001 |
| Manufacturer | ABB |
| Product Type | Integrated Gate-Commutated Thyristor (IGCT) Module |
| Nominal Voltage | 4500 V DC |
| Nominal Current | 3500 A |
| Peak Gate Current | ±1000 A |
| Turn-On Time | 1.5 μs |
| Turn-Off Time | 1.5 μs |
| On-State Voltage Drop | 2.5 V |
| Junction Temperature | -40°C to +125°C |
| Isolation Voltage | 5000 V AC |
| Dimensions (W×H×D) | 200 mm × 150 mm × 100 mm (estimated) |
| Weight | 3.4 kg (similar to 3BHB013085R0001) |
| Certifications | CE, RoHS, ATEX Zone 2 (inferred) |
| Warranty | 1 year |
Key Features and Advantages
High-Power Handling:
The 5SHY3545L0010 3BHB013088R0001 supports 4500 V DC blocking voltage and 3500 A continuous current, making it suitable for applications requiring megawatt-level power conversion. Its low on-state voltage drop (2.5 V) reduces energy losses, improving system efficiency by up to 15% compared to traditional thyristors 7.
The 5SHY3545L0010 3BHB013088R0001 supports 4500 V DC blocking voltage and 3500 A continuous current, making it suitable for applications requiring megawatt-level power conversion. Its low on-state voltage drop (2.5 V) reduces energy losses, improving system efficiency by up to 15% compared to traditional thyristors 7.
Fast Switching Performance:
With 1.5 μs turn-on and turn-off times, the module enables precise control of dynamic loads, such as those in wind turbines and HVDC systems. This speed minimizes voltage spikes and ensures stable operation during transient events 7.
With 1.5 μs turn-on and turn-off times, the module enables precise control of dynamic loads, such as those in wind turbines and HVDC systems. This speed minimizes voltage spikes and ensures stable operation during transient events 7.
Integrated Gate Driver:
The built-in gate driver simplifies system integration by providing ±1000 A peak gate current for reliable commutation. This eliminates the need for external drivers, reducing component count and design complexity 7.
The built-in gate driver simplifies system integration by providing ±1000 A peak gate current for reliable commutation. This eliminates the need for external drivers, reducing component count and design complexity 7.
5SHY3545L0010 3BHB013088R0001 3BHE009681R0101 GVC750BE101
Rugged Design:
The IP20-rated enclosure and conformal coating protect against dust, humidity, and EMI, ensuring long-term reliability in harsh industrial environments. The module’s modular construction allows for quick replacement without system shutdowns 7.
The IP20-rated enclosure and conformal coating protect against dust, humidity, and EMI, ensuring long-term reliability in harsh industrial environments. The module’s modular construction allows for quick replacement without system shutdowns 7.
Scalable Solutions:
As part of ABB’s 5SHY series, the 5SHY3545L0010 3BHB013088R0001 integrates seamlessly with ABB’s ACS 6000 medium-voltage drives and HVDC systems, supporting scalable power architectures for industrial and utility applications 13.
As part of ABB’s 5SHY series, the 5SHY3545L0010 3BHB013088R0001 integrates seamlessly with ABB’s ACS 6000 medium-voltage drives and HVDC systems, supporting scalable power architectures for industrial and utility applications 13.
Application Areas
The ABB 5SHY3545L0010 3BHB013088R0001 excels in industries requiring high-power, high-efficiency control:
- Power Generation: Manages grid stabilization in HVDC systems, ensuring efficient long-distance electricity transmission.
- Renewable Energy: Controls voltage and frequency in wind turbines and solar inverters, optimizing energy output.
- Oil & Gas: Powers motor drives for offshore platforms and pipeline compressors, withstanding extreme temperatures and vibrations.
- Metallurgy: Enables precise control of electric arc furnaces and electrolysis processes in steel and aluminum production.
- Water Treatment: Drives high-power pumps and compressors in wastewater treatment plants, ensuring compliance with environmental standards.
5SHY3545L0010 3BHB013088R0001 3BHE009681R0101 GVC750BE101
Related Products
- ABB 5SHY3545L0021: Enhanced version with 5000 V blocking voltage for higher-power HVDC applications.
- ABB 5SHY4505L0004: Compact IGCT module for motor drives requiring 2500 A current and 3300 V voltage.
- ABB ACS 6000 Medium-Voltage Drive: Integrates with the 5SHY3545L0010 3BHB013088R0001 for scalable industrial motor control.
- ABB PFSK151 3BSE018876R1: Signal processing module for real-time monitoring of IGCT performance in complex systems.
- ABB PM865K01 3BSE031151R1: Safety controller for SIL 3-certified applications requiring fail-safe operation.
- ABB S800 I/O 3BSE043660R1: Distributed I/O system for modular integration with IGCT modules in large-scale plants.
- ABB DSAP130 3BSE018288R1: Digital output module for actuator control in power conversion systems.
Installation and Maintenance
Installation Preparation:
Mount the 5SHY3545L0010 3BHB013088R0001 on a DIN rail or heat sink using non-conductive screws, ensuring 15 cm clearance from power cables to minimize EMI. Clean contact surfaces with alcohol and avoid using grease to prevent thermal resistance 13. Connect the gate driver cables securely and verify the clamping pressure using the module’s reference ring and indicating washers 13.
Mount the 5SHY3545L0010 3BHB013088R0001 on a DIN rail or heat sink using non-conductive screws, ensuring 15 cm clearance from power cables to minimize EMI. Clean contact surfaces with alcohol and avoid using grease to prevent thermal resistance 13. Connect the gate driver cables securely and verify the clamping pressure using the module’s reference ring and indicating washers 13.
Maintenance Recommendations:
- Regular Inspections: Check for loose connections, corrosion, or physical damage during monthly maintenance.
- Thermal Management: Ensure the heat sink temperature remains below 80°C to prevent premature component degradation.
- Firmware Updates: Update the gate driver firmware via ABB’s official channels to access new features and security patches.
- Spare Parts Inventory: Maintain a backup 5SHY3545L0010 3BHB013088R0001 module to reduce downtime in case of failure.
5SHY3545L0010 3BHB013088R0001 3BHE009681R0101 GVC750BE101
Product Guarantee
Chengdu Sunshine XiHe Electric Co., LTD, a leading industrial automation distributor since 2007, offers a 1-year warranty on the ABB 5SHY3545L0010 3BHB013088R0001. This warranty covers defects in materials and workmanship, with repairs handled by certified technicians. As a trusted supplier of rare and obsolete industrial control spare parts, we ensure rapid delivery and 24/7 technical support to minimize downtime. Our extensive inventory and global sourcing network enable us to meet urgent requirements efficiently, supporting industries worldwide with reliable automation solutions.
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