Description
Powerful Process Automation Controller for Industrial Systems
Product Overview
Key functionalities include PID control, sequential logic programming, and fault-tolerant redundancy, allowing users to optimize process efficiency while minimizing downtime. The ABB 216DB61 HESG324063R100/J is engineered to handle high-speed data exchange, making it ideal for applications requiring rapid response times, such as turbine control, boiler management, and chemical processing.

216DB61-HESG324063R100J
Technical Specifications
Parameter | Value |
---|---|
Product Model | ABB 216DB61 HESG324063R100/J |
Manufacturer | ABB Group |
Product Type | Process Automation Controller |
Power Supply | 24 V DC ±10% |
Processor | 32-bit ARM Cortex-A9 |
Memory | 512 MB RAM, 4 GB Flash |
Communication Protocols | Modbus TCP, Profibus DP, Ethernet/IP, OPC UA |
I/O Capacity | Up to 1,024 digital/analog points (expandable via modules) |
Redundancy Support | Hot-swap redundant configuration |
Operating Temperature | -40°C to +70°C |
Physical Dimensions | 197 mm × 132 mm × 76 mm |
Weight | 1.2 kg |
Certifications | CE, UL, IEC 61508 (SIL 3 capable), ISO 9001 |
Key Features and Advantages
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Scalable Performance:
The ABB 216DB61 HESG324063R100/J offers scalable processing power, adapting to small-scale operations or large-scale industrial plants. Its modular design allows users to add I/O modules, communication interfaces, and expansion cards as needed. -
Reliability in Harsh Environments:
Built with industrial-grade components, this controller withstands vibrations, humidity, and extreme temperatures. Its conformal coating protects against dust and corrosive gases, ensuring long-term durability. -
Advanced Redundancy:
Supports dual-channel redundancy, ensuring continuous operation even if one controller fails. Hot-swap capabilities enable maintenance without system shutdown. -
Cybersecurity Integration:
Equipped with secure boot technology and encrypted communication channels, the controller prevents cyber threats and unauthorized modifications. -
Energy Efficiency:
Optimized power consumption reduces operational costs, while its low heat dissipation eliminates the need for additional cooling systems.216DB61 HESG324063R100/J
Application Areas
- Oil & Gas: Used in offshore platforms, refineries, and pipeline monitoring systems for real-time process optimization.
- Power Generation: Manages steam turbines, generators, and grid synchronization in thermal and renewable energy plants.
- Water Treatment: Controls pumps, valves, and filtration systems in wastewater and drinking water facilities.
- Manufacturing: Integrates with assembly lines, robotics, and quality control systems for seamless production management.
- Chemical Processing: Ensures safe and efficient handling of hazardous materials and reactions.
216DB61 HESG324063R100/J
Related Products
- ABB AC800M: A modular DCS controller for medium to large-scale applications, compatible with the 216DB61 HESG324063R100/J.
- ABB PM864: A high-speed processor module designed for demanding control tasks in power plants.
- ABB 3BSE018290R1 (DSAI133A): An analog input module that pairs with the 216DB61 HESG324063R100/J for precise sensor data acquisition.
- ABB 3BSE050091R65 (PFEA112-65): A frequency converter module for motor control in industrial machinery.
- ABB 3BSE007913R0010 (PFTL201C): A fieldbus communication module supporting Profibus DP and Modbus RTU.
Installation and Maintenance
Ensure proper grounding and a stable power supply before installing the ABB 216DB61 HESG324063R100/J. Use the provided mounting brackets to secure the controller in a dust-free, well-ventilated enclosure. Verify compatibility with existing system components and update firmware to the latest version using ABB’s engineering tools.
Maintenance Recommendations:
Regularly inspect the controller for physical damage or loose connections. Clean air vents to prevent overheating. Replace backup batteries every 5 years to maintain configuration data. For redundant systems, test failover functionality quarterly to ensure reliability.

216DB61 HESG324063R100/J
Product Warranty and Support
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24/7 technical support for troubleshooting and system integration.
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Fast delivery from our extensive inventory of new and hard-to-find industrial automation parts.
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Customized solutions for obsolete equipment replacements.
Trust us to deliver quality products and reliable service for your automation needs.ABB SPCJ4D34-AA I/O fault diagnosis
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Our main brands include ABB, GE/Fanuc, Bently Nevada, Foxboro, Triconex, Emerson/Ovation, Motorola,Honeywell,Bosch RexrothXycom,Kuka,Moog,Allen-Bradley/Icx triplex/Prosoft, Pacific Scientific,Woodward, NI, Schneider, Yaskawa, Yokogawa, and other imported automation system spare parts sales and system integration high-tech enterprises. We have a wide range of inventory channels and good prices.
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