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ABB PFEA112-20 3BSE050091R20 Tension Control Module
Product Overview
The ABB PFEA112-20 3BSE050091R20 is a high-precision tension control module designed for industrial automation systems, specifically engineered to maintain consistent material tension in manufacturing processes. As part of ABB’s advanced measurement and control portfolio, this module integrates seamlessly with production lines to monitor and adjust tension levels in materials such as paper, films, metals, and fibers. By processing real-time feedback from tension sensors, the PFEA112-20 ensures optimal tension stability, preventing issues like material tearing, uneven winding, or quality defects. Its compact design (16 cm × 15.5 cm × 8 cm) and DIN-rail mounting facilitate easy installation in diverse industrial environments, while robust construction guarantees reliable performance in harsh conditions.
The ABB PFEA112-20 3BSE050091R20 is a high-precision tension control module designed for industrial automation systems, specifically engineered to maintain consistent material tension in manufacturing processes. As part of ABB’s advanced measurement and control portfolio, this module integrates seamlessly with production lines to monitor and adjust tension levels in materials such as paper, films, metals, and fibers. By processing real-time feedback from tension sensors, the PFEA112-20 ensures optimal tension stability, preventing issues like material tearing, uneven winding, or quality defects. Its compact design (16 cm × 15.5 cm × 8 cm) and DIN-rail mounting facilitate easy installation in diverse industrial environments, while robust construction guarantees reliable performance in harsh conditions.
PFEA112-20-3BSE050091R20
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | ABB PFEA112-20 3BSE050091R20 |
| Manufacturer | ABB |
| Product Type | Tension Control Module |
| Input Voltage | 24 V DC (18–36 V DC) |
| Power Consumption | 7.5 W |
| Tension Units | N, kN, kg, lbs, N/m, kN/m, kg/m, PLI |
| Protection Rating | IP20 (standard), IP65 (with optional cover) |
| Operating Temperature | +5°C to +55°C |
| Weight | 0.32 kg |
| Communication Protocols | Modbus RTU, PROFIBUS-DP |
| Display | Multi-language LCD for real-time monitoring |
| Redundancy Support | Optional dual-channel configuration |
PFEA112-20-3BSE050091R20
Key Features and Advantages
The ABB PFEA112-20 stands out for its advanced signal processing and adaptive control capabilities. It supports up to two tension sensors, providing precise measurement and dynamic adjustments to maintain target tension levels. The module’s intuitive interface allows operators to configure parameters such as setpoints, filters, and output signals via a user-friendly display. Built-in diagnostics and error alerts enhance system reliability, while compatibility with ABB’s PXUB 201 isolation amplifier and PXKB 201 relay board expands its functionality for specialized applications. With a wide operating voltage range and EMI shielding, the PFEA112-20 ensures stable performance in electrically noisy environments.
The ABB PFEA112-20 stands out for its advanced signal processing and adaptive control capabilities. It supports up to two tension sensors, providing precise measurement and dynamic adjustments to maintain target tension levels. The module’s intuitive interface allows operators to configure parameters such as setpoints, filters, and output signals via a user-friendly display. Built-in diagnostics and error alerts enhance system reliability, while compatibility with ABB’s PXUB 201 isolation amplifier and PXKB 201 relay board expands its functionality for specialized applications. With a wide operating voltage range and EMI shielding, the PFEA112-20 ensures stable performance in electrically noisy environments.
Application Areas
The ABB PFEA112-20 is widely deployed in industries requiring precise tension control, including paper manufacturing, plastics extrusion, metal processing, and textile production. In printing presses, it ensures consistent web tension for high-quality output. In packaging lines, it stabilizes film or foil tension during winding and unwinding. Its adaptability also makes it suitable for converting machinery, cable production, and automotive assembly. By integrating with ABB’s automation platforms, the module enables real-time data analytics and predictive maintenance, optimizing overall equipment effectiveness (OEE).
The ABB PFEA112-20 is widely deployed in industries requiring precise tension control, including paper manufacturing, plastics extrusion, metal processing, and textile production. In printing presses, it ensures consistent web tension for high-quality output. In packaging lines, it stabilizes film or foil tension during winding and unwinding. Its adaptability also makes it suitable for converting machinery, cable production, and automotive assembly. By integrating with ABB’s automation platforms, the module enables real-time data analytics and predictive maintenance, optimizing overall equipment effectiveness (OEE).
Related Products
- ABB PFEA111-20: Basic tension control module with single-channel support.
- ABB PFEA113-20: Enhanced version with extended temperature range and fiber optic connectivity.
- PXUB 201 Isolation Amplifier: Optional accessory for galvanic isolation of analog signals.
- PXKB 201 Relay Board: DIN-rail mounted relay module for switching applications.
- ABB S800 I/O Modules: Expandable I/O solutions for distributed control systems.
PFEA112-20-3BSE050091R20
Installation and Maintenance
Installation Preparation:
Mount the ABB PFEA112-20 securely on a DIN rail in a clean, dry environment. Ensure proper grounding and connect tension sensors and power supply within specified voltage limits. Calibrate the module using ABB’s configuration software to align with sensor characteristics.
Installation Preparation:
Mount the ABB PFEA112-20 securely on a DIN rail in a clean, dry environment. Ensure proper grounding and connect tension sensors and power supply within specified voltage limits. Calibrate the module using ABB’s configuration software to align with sensor characteristics.
Maintenance Recommendations:
Regularly inspect wiring connections and clean dust from vents using compressed air. Update firmware periodically to access new features and bug fixes. Perform annual functional tests to verify tension accuracy and output responses. Replace internal batteries (if applicable) every 3 years to maintain backup memory functionality.
Regularly inspect wiring connections and clean dust from vents using compressed air. Update firmware periodically to access new features and bug fixes. Perform annual functional tests to verify tension accuracy and output responses. Replace internal batteries (if applicable) every 3 years to maintain backup memory functionality.
Product Warranty
ABB provides a 12-month warranty on the PFEA112-20 3BSE050091R20, covering defects in materials and workmanship. ABB’s global service network offers 24/7 technical support, remote diagnostics, and on-site assistance. Users benefit from comprehensive documentation, training resources, and compatibility with ABB’s extensive automation ecosystem, ensuring long-term operational efficiency.
Our company is a professional company engaged in the sales of spare parts for large imported systems (distributed control systems, programmable controllers, redundant fault-tolerant control systems, and robotic systems) for many years.ABB provides a 12-month warranty on the PFEA112-20 3BSE050091R20, covering defects in materials and workmanship. ABB’s global service network offers 24/7 technical support, remote diagnostics, and on-site assistance. Users benefit from comprehensive documentation, training resources, and compatibility with ABB’s extensive automation ecosystem, ensuring long-term operational efficiency.
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