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ABB PFTL101A 1.0KN 3BSE004166R1: High-Precision Horizontal Load Cell for Industrial Force Measurement
Product Overview
The ABB PFTL101A 1.0KN 3BSE004166R1 is a cutting-edge horizontal load cell engineered to deliver accurate force measurement in industrial automation systems. As part of ABB’s Pressductor® technology portfolio, this module leverages magnetoelastic principles to convert mechanical forces into electrical signals, ensuring reliable performance in critical applications such as web tension control, material handling, and process monitoring. The PFTL101A 1.0KN 3BSE004166R1 bridges the gap between machinery and control systems, enabling precise monitoring of horizontal force components in high-speed, high-tension environments.
Designed for industrial resilience, the ABB PFTL101A 1.0KN 3BSE004166R1 features a rated capacity of 1.0 kN and supports transverse loads up to 10.0 kN, making it ideal for heavy-duty operations. Its compact dimensions (220 mm × 125 mm × 50 mm) and lightweight construction (21 kg) facilitate seamless integration into existing setups, while advanced materials and IP65/IP67 protection ensure resistance to dust, moisture, and corrosive agents. Compliance with global standards like CE and RoHS guarantees compatibility across diverse industries.
In automation ecosystems, the PFTL101A 1.0KN 3BSE004166R1 serves as a cornerstone for optimizing process efficiency. By accurately measuring tension and compression forces, it minimizes material waste, prevents equipment overloads, and enhances system stability. Its modular design allows for scalability with ABB’s broader automation suite, including PLCs, sensors, and communication modules, enabling adaptive and future-proof solutions.
PFTL101A 1.0KN 3BSE004166R1
Technical Specifications
| Parameter | Specification |
|---|---|
| Product Model | ABB PFTL101A 1.0KN 3BSE004166R1 |
| Manufacturer | ABB |
| Product Type | Horizontal Load Cell |
| Rated Capacity | 1.0 kN |
| Transverse Load Capacity | 10.0 kN |
| Overload Capacity | 5.0 kN (measurement direction) |
| Accuracy | ±0.25% |
| Non-Linearity | ≤0.1% |
| Output Signal | 2.0 mV/V |
| Operating Temperature | -10°C to +80°C |
| Storage Temperature | -25°C to +85°C |
| Ingress Protection | IP65/IP67 (depending on variant) |
| Dimensions (W×H×D) | 220 mm × 125 mm × 50 mm |
| Weight | 21 kg |
| Warranty | 1 year |
Key Features and Advantages
High-Precision Measurement: The PFTL101A 1.0KN 3BSE004166R1 employs ABB’s Pressductor® technology to achieve ±0.25% accuracy, ensuring reliable force detection in dynamic processes like paper machine operations and conveyor systems.
Robust Construction: With a spring constant of 65 kN/mm and overload tolerance of 500%, the module withstands extreme forces and repeated cycles, minimizing downtime in harsh industrial environments.
Fast Response Time: Its rapid signal processing capabilities enable real-time monitoring of force fluctuations, critical for maintaining product quality in high-speed manufacturing lines.
Easy Integration: The module supports seamless integration with ABB’s automation platforms and third-party systems via analog and digital interfaces, simplifying retrofitting and system expansion.
Environmental Resilience: IP65/IP67 protection and a wide temperature range ensure optimal performance in wet, dusty, or corrosive settings, such as chemical plants and offshore installations.
PFTL101A 1.0KN 3BSE004166R1
Application Areas
The ABB PFTL101A 1.0KN 3BSE004166R1 excels in industries requiring precise force management:
- Paper & Pulp: Monitors web tension in dryers, calenders, and winders, ensuring consistent sheet quality.
- Chemical & Petrochemical: Measures loads in pumps, reactors, and storage tanks, supporting safe and efficient operations.
- Logistics & Warehousing: Optimizes conveyor systems and automated storage solutions by detecting weight distribution.
- Aerospace: Validates structural integrity of aircraft components during testing and assembly.
- Automation Control: Enhances robotics and material handling systems with real-time force feedback.
By addressing force measurement challenges, the PFTL101A 1.0KN 3BSE004166R1 reduces operational risks, improves productivity, and aligns with Industry 4.0 goals.
Related Products
- ABB PFTL101AE 1.0KN HIEE300888R0002: Enhanced version with IP66 protection for wet-end paper machines.
- ABB PFTL101B 5.0KN 3BSE004191R1: Higher-capacity model for heavy industrial loads.
- ABB CI854AK03 3BSE030220R1: PROFIBUS DP communication module for system integration.
- ABB PM864AK01 3BSE018161R1: PLC controller compatible with ABB’s load cell systems.
- ABB DSAI133A 3BSE018290R1: Analog input module for sensor data acquisition.
- ABB DSAP130 3BSE018288R1: Digital output module for actuator control.
- ABB S800 I/O 3BSE043660R1: Distributed I/O system for modular automation setups.
PFTL101A 1.0KN 3BSE004166R1
Installation and Maintenance
Installation Preparation:
Mount the PFTL101A 1.0KN 3BSE004166R1 securely to the equipment structure, ensuring alignment with force vectors. Verify electrical connections and calibration using ABB’s 专用工具. Ensure proper grounding and environmental protection as per application requirements.
Mount the PFTL101A 1.0KN 3BSE004166R1 securely to the equipment structure, ensuring alignment with force vectors. Verify electrical connections and calibration using ABB’s 专用工具. Ensure proper grounding and environmental protection as per application requirements.
Maintenance Recommendations:
- Inspect cables and mounting points regularly for wear or damage.
- Clean the module with a dry cloth to prevent dust accumulation.
- Perform annual calibration checks to maintain accuracy.
- Replace worn components immediately to avoid system downtime.
PFTL101A 1.0KN 3BSE004166R1
Product Guarantee
Chengdu Sunshine XiHe Electric Co., LTD, a trusted industrial automation distributor since 2007, offers a 1-year warranty on the ABB PFTL101A 1.0KN 3BSE004166R1. This warranty covers defects in materials and workmanship, with repairs handled by certified technicians. As a leading supplier of rare，we ensure rapid delivery and 24/7 technical support to minimize downtime. Our extensive inventory and global sourcing network enable us to meet urgent requirements efficiently, supporting industries worldwide with reliable automation solutions.
Our company is a professional company engaged in the sales of spare parts for large imported systems (distributed control systems, programmable controllers, redundant fault-tolerant control systems, and robotic systems) for many years.ABB SR511 DCS module
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