Sale!
PM865K01 3BSE031151R1
PM865K01 3BSE031151R1
 PM865K01 3BSE031151R1 | PM866AK01 | PM861AK01 | PM860AK01 - Image 3
PM865K01 3BSE031151R1
PM865K01 3BSE031151R1
PM865K01 3BSE031151R1
  1. PM865K01 3BSE031151R1
  2. PM865K01 3BSE031151R1
  3.  PM865K01 3BSE031151R1 | PM866AK01 | PM861AK01 | PM860AK01 - Image 3
  4. PM865K01 3BSE031151R1
  5. PM865K01 3BSE031151R1
  6. PM865K01 3BSE031151R1

 PM865K01 3BSE031151R1 | PM866AK01 | PM861AK01 | PM860AK01 ABB

Original price was: $10,000.00.Current price is: $9,242.00.

The ABB PM865K01 3BSE031151R1 is a high-integrity safety controller designed for industrial automation systems requiring SIL 3 certification (IEC 61508) and TÜV certification 46. As part of ABB’s AC 800M High Integrity Controller family, this module combines advanced processing capabilities with fail-safe mechanisms, making it ideal for safety-critical applications in industries such as oil & gas, chemical processing, and power generation.
Product Model : ABB PM865K01 3BSE031151R1
Manufacturer : ABB
Product Type : High-Integrity Safety Controller
Safety Certification : SIL 3 (IEC 61508), TÜV Certified
Processor :MPC862P, 96 MHz
Memory: 32 MB RAM, 1 GB Flash

Get a Quote
Category: Brand:

Description

ABB PM865K01 3BSE031151R1: High-Integrity Safety Controller for Mission-Critical Industrial Automation

Product Overview

The ABB PM865K01 3BSE031151R1 is a high-integrity safety controller designed for industrial automation systems requiring SIL 3 certification (IEC 61508) and TÜV certification 46. As part of ABB’s AC 800M High Integrity Controller family, this module combines advanced processing capabilities with fail-safe mechanisms, making it ideal for safety-critical applications in industries such as oil & gas, chemical processing, and power generation. The PM865K01 3BSE031151R1 integrates seamlessly with ABB’s 800xA Distributed Control System (DCS), enabling real-time monitoring, diagnostics, and control of complex processes while ensuring compliance with international safety standards.

 

Equipped with a 96 MHz MPC862P processor and 32 MB RAM, the PM865K01 3BSE031151R1 delivers 0.17 ms execution time per 1000 boolean operations 512, ensuring rapid response to critical events. Its dual redundant Ethernet ports (RJ45) and isolated RS-232 ports support flexible connectivity to control networks, HMIs, and third-party systems. The controller’s hot-swappable design and SD card-based firmware updates minimize downtime, while its IP20-rated enclosure protects against dust and electromagnetic interference (EMI) in harsh environments 612.Whatsapp:+86 18859254943.

 

The PM865K01 3BSE031151R1 leverages ABB’s Safety by Design philosophy, offering 1oo2D architecture for SIL 3 applications and 1oo1D architecture for SIL 1-2 systems 15. This modular approach allows non-critical processes to be upgraded to safety-certified systems by adding an SM81x safety module 12. With 1 GB flash memory for program storage and real-time clock synchronization (±1 ms accuracy), the controller ensures reliable data logging and traceability for audit purposes.

PM865K01 3BSE031151R1

PM865K01 3BSE031151R1

Technical Specifications

Parameter Specification
Product Model ABB PM865K01 3BSE031151R1
Manufacturer ABB
Product Type High-Integrity Safety Controller
Safety Certification SIL 3 (IEC 61508), TÜV Certified
Processor MPC862P, 96 MHz
Memory 32 MB RAM, 1 GB Flash
Communication 2x RJ45 Ethernet (10 Mbps), 2x RS-232C (COM3: Modem control; COM4: Isolated)
Power Supply 24 V DC ±10% (19.2–30 V DC)
Power Consumption 6.9 W typical, 11.4 W max
Dimensions (W×H×D) 119 mm × 186 mm × 135 mm
Weight 1.2 kg
Operating Temperature -25°C to +70°C
Storage Temperature -40°C to +85°C
Humidity 5–95% RH (non-condensing)
Certifications CE, UL, RoHS, ATEX Zone 2
Warranty 1 year

Key Features and Advantages

Safety-Critical Performance:
The PM865K01 3BSE031151R1 supports SIL 3-certified control logic for applications such as emergency shutdown systems (ESD), burner management, and turbine protection. Its 1oo2D architecture ensures fault tolerance by executing safety functions in parallel across two processors, with diagnostics detecting single-point failures 15. This design reduces the risk of undetected errors to less than 10⁻⁹ failures per hour 6.Whatsapp:+86 18859254943.

 

High-Speed Processing:
With a 96 MHz processor and 32 MB RAM, the controller handles complex algorithms, including predictive maintenance models and advanced process control (APC). Its modular bus scan rate (0–100 ms) optimizes data exchange with up to 96 I/O modules, making it suitable for large-scale plants 12.

 

Flexible Connectivity:
The PM865K01 3BSE031151R1 integrates with ABB’s S800 I/O system and third-party devices via PROFIBUS DP and Modbus RTU. Its dual Ethernet ports support redundancy for control networks, while isolated RS-232 ports enable secure configuration tool connections 612.

PM865K01 3BSE031151R1

PM865K01 3BSE031151R1

 

User-Friendly Configuration:
Configurable via ABB’s 800xA Control Builder software, the controller supports IEC 61131-3 programming languages (Ladder Logic, Structured Text, Function Block Diagram). Its SD card-based firmware updates eliminate the need for specialized tools, reducing commissioning time by up to 40% 12..E-mail :sales@ygplc.com.

 

Rugged Industrial Design:
Built to withstand extreme temperatures, vibration, and EMI, the PM865K01 3BSE031151R1 features conformal coating and IP20 protection. Its hot-swappable design allows module replacement without system downtime, ensuring continuous operation in 24/7 environments 612.

Application Areas

The ABB PM865K01 3BSE031151R1 excels in industries where safety and reliability are paramount:
  • Oil & Gas: Manages ESD systems, wellhead controls, and offshore platform safety protocols..E-mail :sales@ygplc.com.
  • Chemical & Petrochemical: Controls reactor safety interlocks, pressure relief systems, and hazardous material handling.
  • Power Generation: Ensures turbine overspeed protection, generator synchronization, and grid stability.
  • Water Treatment: Monitors and controls critical processes in wastewater plants, ensuring compliance with environmental regulations.
  • Pharmaceuticals: Maintains sterile conditions in manufacturing facilities through fail-safe HVAC and cleanroom controls.
    PM865K01 3BSE031151R1

    PM865K01 3BSE031151R1

Related Products

  1. ABB PM866A 3BSE076359R1: Enhanced version with 150 MHz processor and 64 MB RAM for high-speed applications requiring SIL 3 certification.
  2. ABB SM811K01 3BSE018173R1: Safety module that upgrades the PM865K01 3BSE031151R1 to SIL 3 1oo2D architecture.
  3. ABB S800 I/O 3BSE043660R1: Distributed I/O system compatible with the PM865K01 3BSE031151R1 for scalable automation.
  4. ABB CI854AK03 3BSE030220R1: PROFIBUS DP master module for centralized control in AC800M systems..E-mail :sales@ygplc.com.
  5. ABB PP886R 3BSE024547R1: Panel 800 HMI with built-in PROFIBUS DP connectivity for user-friendly monitoring.
  6. ABB DSAP130 3BSE018288R1: Digital output module for actuator control in safety-critical applications.
  7. ABB DSAI133A 3BSE018290R1: High-precision analog input module for sensor integration.

Installation and Maintenance

Installation Preparation:
Mount the PM865K01 3BSE031151R1 on a DIN rail in a 19-inch rack, ensuring 15 cm clearance from power cables to minimize EMI. Connect the dual Ethernet ports to redundant control networks and use shielded cables for RS-232 connections. Configure the controller’s IP address and safety parameters using 800xA Control Builder, then upload the firmware via SD card 12.

 

Maintenance Recommendations:
  • Regular Inspections: Check for loose connections, corrosion, or physical damage during monthly maintenance.
  • Firmware Updates: Update firmware quarterly via ABB’s official channels to access security patches and new features.
  • Environmental Monitoring: Ensure the operating temperature remains below 60°C and humidity below 85% RH to prevent component degradation.
  • Spare Parts Inventory: Maintain a backup PM865K01 3BSE031151R1 and SM811K01 module to reduce downtime in case of hardware failure.
    PM865K01 3BSE031151R1

    PM865K01 3BSE031151R1

Product Guarantee

Chengdu Sunshine XiHe Electric Co., LTD, a leading industrial automation distributor since 2007, offers a 1-year warranty on the ABB PM865K01 3BSE031151R1. This warranty covers defects in materials and workmanship, with repairs handled by certified technicians. As a trusted supplier of rare and obsolete industrial control spare parts, we ensure rapid delivery and 24/7 technical support to minimize downtime. Our extensive inventory and global sourcing network enable us to meet urgent requirements efficiently, supporting industries worldwide with reliable automation solutions.

ABB PFTL101A 1.0KN 3BSE004166R1 Servo drive
ABB 07KT98 GJR5253100R0278 Servo motor,
ABB 07KT97 GJR5253000R4270 Industrial keyboard
ABB 5SHY3545L0016 3BHB019719R0101 GVC736BE101 5SXE06-0160 encoder
ABB NTCF22 Double-action switch
ABB PM825 3BSE010796R1 DC/DC
ABB PFTL201C 10KN 3BSE007913R0010 Analog output module
ABB DSAI133A 3BSE018290R1 display

Our company is a professional company engaged in the sales of spare parts for large imported systems (distributed control systems, programmable controllers, redundant fault-tolerant control systems, and robotic systems) for many years.
Our main brands include ABB, GE/Fanuc， Bently Nevada, Foxboro, Triconex, Emerson/Ovation, Motorola,Honeywell，Bosch RexrothXycom,Kuka,Moog,Allen-Bradley/Icx triplex/Prosoft, Pacific Scientific，Woodward, NI, Schneider, Yaskawa, Yokogawa, and other imported automation system spare parts sales and system integration high-tech enterprises. We have a wide range of inventory channels and good prices.
Please feel free to contact us at+86 18859254943

Related products